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<br />01REP013 (12/08) AMERICAN ENGINEERING TESTING, INC. <br />FLOOR SLAB MOISTURE/VAPOR PROTECTION <br /> <br />Floor slab design relative to moisture/vapor protection should consider the type and location of two elements, a <br />granular layer and a vapor membrane (vapor retarder, water resistant barrier or vapor barrier). In the following <br />sections, the pros and cons of the possible options regarding these elements will be presented, such that you and <br />your specifier can make an engineering decision based on the benefits and costs of the choices. <br /> <br />GRANULAR LAYER <br />In American Concrete Institute (ACI) 302.1R-04, a “base material” is recommended over the vapor membrane, <br />rather than the conventional clean “sand cushion” material. The base layer should be a minimum of 4 inches <br />(100 mm) thick, trimmable, compactable, granular fill (not sand), a so-called crusher-run material. Usually graded <br />from 1½ inches to 2 inches (38 to 50 mm) down to rock dust is suitable. Following compaction, the surface can be <br />choked off with a fine-grade material. We refer you to ACI 302.1R-04 for additional details regarding the <br />requirements for the base material. <br /> <br />In cases where potential static water levels or significant perched water sources appear near or above the floor slab, <br />an under floor drainage system may be needed wherein a draintile system is placed within a thicker clean sand or <br />gravel layer. Such a system should be properly engineered depending on subgrade soil types and rate/head of water <br />inflow. <br /> <br />VAPOR MEMBRANE <br />The need for a vapor membrane depends on whether the floor slab will have a vapor sensitive covering, will have <br />vapor sensitive items stored on the slab, or if the space above the slab will be a humidity controlled area. If the <br />project does not have this vapor sensitivity or moisture control need, placement of a vapor membrane may not be <br />necessary. Your decision will then relate to whether to use the ACI base material or a conventional sand cushion <br />layer. However, if any of the above sensitivity issues apply, placement of a vapor membrane is recommended. Some <br />floor covering systems (adhesives and flooring materials) require installation of a vapor membrane to limit the slab <br />moisture content as a condition of their warranty. <br /> <br />VAPOR MEMBRANE/GRANULAR LAYER PLACEMENT <br />A number of issues should be considered when deciding whether to place the vapor membrane above or below the <br />granular layer. The benefits of placing the slab on a granular layer, with the vapor membrane placed below the <br />granular layer, include reduction of the following: <br />· Slab curling during the curing and drying process. <br />· Time of bleeding, which allows for quicker finishing. <br />· Vapor membrane puncturing. <br />· Surface blistering or delamination caused by an extended bleeding period. <br />· Cracking caused by plastic or drying shrinkage. <br />The benefits of placing the vapor membrane over the granular layer include the following: <br />· A lower moisture emission rate is achieved faster. <br />· Eliminates a potential water reservoir within the granular layer above the membrane. <br />· Provides a “slip surface”, thereby reducing slab restraint and the associated random cracking. <br />If a membrane is to be used in conjunction with a granular layer, the approach recommended depends on slab usage <br />and the construction schedule. The vapor membrane should be placed above the granular layer when: <br />· Vapor sensitive floor covering systems are used or vapor sensitive items will be directly placed on the slab. <br />· The area will be humidity controlled, but the slab will be placed before the building is enclosed and sealed <br />from rain. <br />· Required by a floor covering manufacturer’s system warranty. <br />The vapor membrane should be placed below the granular layer when: <br />· Used in humidity controlled areas (without vapor sensitive coverings/stored items), with the roof <br />membrane in place, and the building enclosed to the point where precipitation will not intrude into the slab <br />area. Consideration should be given to slight sloping of the membrane to edges where draintile or other <br />disposal methods can alleviate potential water sources, such as pipe or roof leaks, foundation wall damp <br />proofing failure, fire sprinkler system activation, etc. <br />There may be cases where membrane placement may have a detrimental effect on the subgrade support system (e.g., <br />expansive soils). In these cases, your decision will need to weigh the cost of subgrade options and the performance <br />risks. Draft