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City of Elk River <br />Jackson Street Water Tower Condition Assessment August 3, 2015 <br />CDG Project # 15010.00 <br />latticed bars on the inside edges. Put together, these pieces form a square leg that rises to <br />the tank in three sections. Each section is connected with four steel splice plates, two of <br />which are bolted and riveted inside the legs, and two that are bolted on the legs' exterior <br />surfaces. <br />Two issues were observed, both located on the legs, which will need further maintenance <br />beyond the obvious painting. First, the base of each leg is filled with concrete that promotes <br />the drainage of water out of the leg assembly. It appears that water naturally flows to the <br />sides of this concrete and along the edge of the inside of the legs, which has resulted in some <br />deterioration and loss of cross sectional area of the steel. The thickness of the steel channels <br />is important, as this is what transfers the load of the water tower to the foundation. At this <br />time, the condition of the steel is behind the concrete is unknown. It would be important to <br />investigate the condition of the steel behind the concrete further during the painting project <br />by removing a portion of the concrete infill and inspecting the steel. If the corrosion is worse <br />than what is observed presently, some remedial action may need to be done to strengthen <br />the base, such as the addition of steel plates to replace the loss of cross sectional area due <br />to corrosion. <br />If it is determined that additional steel needs to be added, a sample of the steel should be <br />taken and tested to determine its physical properties. Steel produced during the time of the <br />construction of this water tower did not have the same physical properties of modern day <br />steel, and may not be able to be welded. This testing information will inform the design of the <br />connection of any additional steel members, if needed. <br />The second potential concern involves the steel splice plates connecting the leg sections. <br />Some of the plates are bowing as result of rust jacking, which occurs when the backside of <br />the metal rusts and expands, causing the front of the panel to move outward. This appears <br />to be happening exclusively on the eight plates on the outside perimeter of the Tower, which <br />is not surprising since the slope of these surfaces allows water to travel down the legs and flow <br />behind the connection plates. Since these plates hold the legs together, they are integral to <br />the structural integrity of the Tower. If the plates continue to corrode, the connection <br />between each section will weaken and the structural capacity of the legs will diminish. <br />Paint is chipping on the Water Tower's legs, tie rods, and horizontal girders; the surface of <br />much of the exposed steel is covered in rust. A significant amount of lichen is also growing on <br />some of these surfaces. <br />The condition of the underside of the tank and its surrounding walkway platform was <br />observed to be similar to that of the legs, tie rods, and girders, with a significant amount of <br />weathered paint and rust. The sides of the tank appeared to be in good condition relative to <br />the rest of the Tower, but the roof and cap are weathered with rust stains present from seams <br />in the roof panels. <br />Considering that the Water Tower structure is no longer supporting the weight of water in a full <br />tank, maintenance and periodic observation will be all that is required, and no major <br />structural modifications will be necessary. Some minor modifications may be necessary as <br />identified above. <br />29 Co <br />COLLABORATIVE DesignGroup,,lw. <br />