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5.1 PCSR 1-10-2012
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5.1 PCSR 1-10-2012
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1/9/2012 12:13:19 PM
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1/10/2012
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Conditional Use Permit and Solid Waste Facility <br />Narrative <br />Energy Recovery Station <br />The Elk River Energy Recovery Station is located in the northwest corner of the <br />intersection of US Highways 169 and 10. The complete campus consists of office <br />buildings, warehouses, transmission substations, the Elk River Energy Recovery Station <br />(ERS) a waste to energy plant, and the Elk River Peaking Station. Under State law, the <br />peaking station is exempt from local conditional use permits and so it is not covered by <br />the existing conditional use permit. <br />Elk River Energy Recovery Station is an electric power generating station burning RDF <br />as a primary fuel, TDF or tire derived fuel, and wood or wood waste as secondary or <br />alternate fuels. A single alternate fuel may be co-fired with the RDF or a combination of <br />the alternate fuels may be co-fired with the RDF. None of the alternate fuels are fired <br />without concurrently firing RDF. The RDF burned at this facility is currently produced <br />from the Resource Processing Plant. All fuel arrives at ERS in semi trailers and is <br />unloaded in the enclosed RDF receiving building to the east of the plant. The facility <br />produces approximately 40 megawatts of electricity and operates 24 hours per day. The <br />facility is maintained and operated by 41 full-time employees. <br />The Combustors: <br />Energy is produced through combustion of the fuel in three spreader stoker-fired excess <br />air combustion units (combustors or boilers). The boilers are identified as emission Units <br />1, 2, and 3. Unit 3 is approximately twice the size of units 1 and 2. The units are 128, <br />128, and 268 mmBtu/hr, respectively, which equates to approximately 11.7, 11.7 and <br />24.4 tons of RDF per hour (a smaller feed rate-ton/hr is required when TDF is used to <br />supplement the fuel mix). The combustors can also burn natural gas and fuel oil. Natural <br />gas is used at start-up and as necessary to maintain proper combustion conditions; <br />distillate fuel oil is used as a backup fuel to the natural gas. The combustion units were <br />converted from burning coal to RDF in 1988.. <br />Air Emissions Control eauipment: <br />The processing plant has one baghouse to collect any particulate matter created from <br />the two processing lines in the plant. All three of the combustion units (boilers) are <br />connected to common emissions control equipment, which are a dry scrubber for the <br />control of acid gasses and a baghouse for the control of Particulate Matter (PM). The dry <br />scrubber uses lime as a reagent in the chemical removal of the acid gasses. The lime is <br />unloaded pneumatically to the lime storage silo, which is protected by a fabric filter <br />baghouse from emitting PM during the unloading process." Exhaust gasses are <br />continuously monitored for Carbon Monoxide (CO), Sulfur Dioxide (SO2), Nitrogen <br />Oxides (NOX), opacity, and oxygen (02). A number of operating parameters, including <br />scrubber exit (baghouse inlet) temperature, and boiler feedwater flow rate, are also <br />monitored continuously. Air emissions are governed in the state of Minnesota by the <br />Minnesota Pollution Control Agency (MPCA) under the Title V permitting program. <br />ERS's air permit number is 14100003. <br />Other air emission sources on site: <br />Hot water for internal use when boilers 1, 2, and 3 are shut down is occasionally <br />provided by a rented fuel-oil-fired boiler. A natural gas-fired generator currently provides <br />emergency electrical power, for use to recharge an existing battery bank. The System <br />S:\Legal\Environmental\ERS\City of Elk River\Templates\EROUP Renewal Narrative.docx <br />Page 2 of 3 <br />
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